Process Heating Enewsletter: Tips and Tactics

STRATEGY:
Cost-Effective, Fast-Response Camera Released


MCL-160The MCL-160 from Mikron Infrared is a fully radiometric, cost-effective, fast-response camera that can be used for process control applications requiring a comprehensive non-contact temperature measurement solution. The MCL-160 is able to detect thermal abnormalities in most process applications without the use of multiple temperature sensors. It is the perfect solution for environments where quick, accurate temperature measurement is required from fast-moving targets.

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STRATEGY:
Safety Monitoring of Critical Vessels

Wireless radiometric camera technology is simple to install and maintain while providing data for loss prevention and process improvement. Operators of high-temperature pressure vessels can now see in vivid color the advantages of wireless radiometric imaging technology for safety monitoring of shell temperatures. The largest such system, utilizing 14 Mikron infrared cameras and MikroSpec R/T software, has been online for more than a year monitoring a Chevron-Texaco-designed gas separation system in Texas.

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STRATEGY:
Engineers Warm Up to IR Vision

Images from infrared cameras can identify problems that visual inspections and electrical tests overlook. Although a thermal, or infrared, vision system can easily inspect printed-circuit boards (PCBs) and their components, many people in the electronics business don’t fully understand what thermal imaging can do for them. In essence, an infrared (IR) camera provides a visual thermal profile that will immediately indicate problems. Andy Beck, national sales manager at Mikron Infrared, recently found himself the lone exhibitor of IR-imaging equipment at a trade show. “Engineers would ask, 'What does infrared have to do with vision?’

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STRATEGY:
Boiler Monitoring

Traditionally, power station operators wear protective visors and look into inspection ports, attempting to see through flames for signs of slag on boiler tubes. Infrared imaging offers a potential solution, but cryogenically cooled cameras (in the 3.9-micron band) which can penetrate flames are too expensive. An innovative development by Mikron Infrared — that images in the range of 8- to-14 microns — utilizes proprietary filtering. The camera sees through flames and withstands extreme temperature, which are necessary for imaging inside boilers where heat from combustion exceeds 1100 degrees C (2012°F).

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STRATEGY:
Multiple Zone Closed Loop Process Control of Temperature

Until very recently, controlling multiple zones either required using multiple sensors or expensive sensors coupled with elaborate and costly customized software. The integration process also required a relatively long installation / debug cycle. With the introduction of the MCL-160 Process Thermal Imaging Camera Systems the flexibility of individual non-contact temperature sensors is combined with considerable cost savings in hardware and set-up. The MCL-160 is fully radiometric and thus allows measurement data to be continuously accurate and referenceable to original installation setup parameters.

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Mikron Infrared Process Imaging Expertise

Lumasense

PROCESS HEATING MAGAZINE
Written for engineers who specify industrial process heating equipment, components and supplies.

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